Amtrol Pressure Tank Ca17002 User Manual

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WELL-X-TROL PROFESSIONAL

Well-x-trol, Potable water well tank, Sizing instructions. Read online or download PDF. Amtrol WELL-X-TROL WX-401 User Manual Manuals Directory ManualsDir.com - online owner manuals library Search.

  • Amtrol Well-X-Trol WX-302, 86 Gallon, Water Pressure Tank $699.99 The Well-X-Trol WX-302 pressure tank, floor stand model is specifically designed for larger homes and institutions such as country clubs, farms, nursing homes, etc.
  • Pressure Tanks. Amtrol pre-pressurized, potable water well tanks are engineered to reduce surge and ensure minimum pump run time in municipal well systems and high pressure booster pump applications. Available in diaphragm, full acceptance and partial acceptance bladder designs, all Well-X-Trol well tanks are made in the USA at our ISO 9001.
  • The Amtrol Well-X-Trol Installation Instructions guides you through all the steps needed to successfully install and maintain the well pressure tank. The PDF shows you how to: Install the Well-X-Trol pressure tank with diagrams and simple steps Attach acceptance fittings for skirtless and skirted models Connect the Wel.

Pre-Pressurized

Water System

Tanks

WELL-X-TROL®Professional

revolutionizes

the industry

WELL-X-TROL®Professional redefined the industry with its advanced engineering and innovative product design including the pre-pressurized well tank, sealed-in air charge, and unique water chamber design. With proven performance since 1963, WELL-X-TROL

Professional continues to deliver unparalleled results making it the most trusted choice of professionals in today’s market.WELL-X-TROL Professional offers many unique features that result in consistent, reliable performance, including design elements that prevent tank corrosion and reduce wear and tear on the well pump.

Features and Benefits

Exclusive butyl diaphragm, along with the 100% corrosion resistant virgin polypropylene liner, are secured by a positive hoop ring seal for added strength and reliability. This totally integrated system outperforms other types of water chamber designs.

The stainless steel air valve is welded rather than threaded to prevent loss of air pressure.

The finest quality, custom mill steel is used in the deep drawn dome for extra strength while keeping tank weight to a minimum.

More choices mean more flexibility

WELL-X-TROL Professional offers more options and sizes than any other well tank manufacturer, including both

vertical and horizontal designs, and sizes ranging from 2 gallons to 119 gallons so you can configure a system that’s right for any application.

First on Industry Safety

Standards

WELL-X-TROL Professional tanks were the first to meet all industry standards for quality and safety. The butyl diaphragm in all models meets EPA requirements for potable water as defined in the Safe Drinking Water Act of 1986. The entire tank which includes the virgin polypropylene liner, butyl diaphragm, and acceptance fittings for a 100% corrosion resistant water reservoir is listed by NSF International Standard 61.

Advanced

design features

continue to set industry standards

Stainless steel air valve is welded in position rather than mechanically threaded to prevent loss of air pressure and to minimize stress on the well’s pump system. It also carries a tamper-evident warning label.

Deep-drawn steel domes offer twice the strength of rolled steel while minimizing weight.

Unique positive hoop ring seal secures diaphragm and liner for added strength and reliability.

Heavy duty butyl diaphragm features seamless construction for uniform strength and flexibility. It conforms exactly to the shell configuration without stretching, creasing, or forming bubbles or corners that could trap water or sediment. Butyl is the best known elastomer to prevent air loss.

Heavy duty butyl diaphragm is extremely resistant to bacterial growth and meets FDA requirements for potable water supply.

Virgin polypropylene liner provides a 100% corrosion resistant, non-metallic rigid water reservoir that is listed by NSF International Standard 61.

Stainless-steel system connection withstands aggressive water.

Exclusive welding process eliminates interior rough spots and sharp edges which prevent damage to the diaphragm and liner.

Each finished tank is pressure tested for safety.

Each finished tank is pre-pressurized to the most common pump cut-in pressure.

Exterior appliance-like finish looks attractive while protecting the tank from the elements.

Dome

Hoop

Diaphragm

Liner

Dome

Stainless-steel

System

Amtrol Pressure Tank Ca17002 User Manual Pdf

Connection

esp(Effective System Protection):

maximum system output with

minimal pump starts

The ESP sizing procedure covers modern residential water-use habits, increased off-peak demands and the general increase in water use that have occurred over the past twenty-five years. ESP sizing is designed to reduce pump wear and tear, and reduce energy consumption by keeping pump starts to a minimum.

Choose the amount of protection you need.

ESP I: Tank selection is based on approximately one minute minimum pump running time. This is recommended for pumps up to 3/4 H.P.

ESP II: Tank selection is based on approximately two minute minimum pump running time. This is recommended for 3/4 H.P. or larger pumps.

ESP Sizing Table

OPERATING PRESSURE - PSIG

PUMP DISCHARGE

ESP I

ESP II

RATE GPM (Approx.)

20/40

30/50

40/60

20/40

30/50

40/60

5

WX-202

WX-202

WX-202

WX-202XL

WX-205

WX-205

7

WX-202

WX-202

WX-202XL

WX-205

WX-250

WX-251

10

WX-202XL

WX-205

WX-205

WX-251

WX-251

WX-255

12

WX-205

WX-250

WX-250

WX-251

WX-255

WX-255

15

WX-250

WX-250

WX-251

WX-255

WX-302

WX-350

20

WX-251

WX-251

WX-255

WX-350

WX-350

(2) WX-255

25

WX-251

WX-255

WX-302

(2) WX-251

(2) WX-255

(2) WX-302

30

WX-255

WX-302

WX-350

(2) WX-255

(2) WX-302

(2) WX-350

35

WX-302

WX-350

WX-350

(2) WX-302

(2) WX-350

(2) WX-350

40

WX-350

WX-350

(2) WX-255

(2) WX-350

(2) WX-350

(3) WX-302

WELL-X-TROL Professional

tank operation

time-tested design

WELL-X-TROL Professional1has a sealed in air chamber that is pre-pressurized before it leaves our factory. Air and water do not mix.

2When the pump starts, water enters the WELL-X-TROL Professional. Only usable water is stored.

When the pressure3in the chamber reaches cut-out pressure, the pump stops. The WELL-X-TROL Professional is filled.

When water is demanded, pressure in the air chamber forces water into the system. Since WELL-X-TROL Professional consistently delivers the maximum usable water, minimum

4pump starts are assured.

WELL-X-TROL Professional

residential

models

In-Line Models

Model

Dimensions

Total

Max.

System Drawdown

Shipping

Diameter

Height

Volume

Accept.

20/40

30/50

40/60

Wt. (Vol.)

No.

(ins)

(ins)

(gals)

Factor

(gals)

(gals)

(gals)

lbs (cu ft)

WX-101

8

12 5/8

2.0

0.45

.8

.7

.6

5 (0.6)

WX-102

11

15

4.4

0.55

1.8

1.5

1.3

9 (1.2)

WX-103

11

22 1/4

7.6

0.42

3.1

2.6

2.2

15 (1.8)

WX-104

15 3/8

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17 3/4

10.3

1.00

4.1

3.5

3.0

20 (2.6)

WX-200

15 3/8

22

14.0

0.81

5.6

4.8

4.1

22 (3.3)

Precharge Pressure for WX-101 & WX-102 is 20 PSIG and Sys. Conn. is 3/4' NPTM.

Precharge Pressure for WX-103 is 30 PSIG and Sys. Conn. is 3/4' NPTM.

Precharge Pressure for WX-104 and WX-200 is 30 PSIG and Sys. Conn. is 1' NPTM.

Maximum Working Pressure is 125 PSIG and Maximum Working Temperature is 200° F.

WX-101 and WX-102 models available with Ultra TUF-KOTETMexterior coating option.

Stand Models

Model

Dimensions

Total

Max.

System Drawdown

Shipping

Diameter

Height

Volume

Accept.

20/40

30/50

40/60

Wt. (Vol.)

No.

(ins)

(ins)

(gals)

Factor

(gals)

(gals)

(gals)

lbs (cu ft)

WX-104-S

15 3/8

19 1/4

10.3

1.00

4.1

3.5

3.0

23

WX-201

15 3/8

23 7/8

14.0

0.81

5.6

4.8

4.1

25

WX-202

15 3/8

31 5/8

20.0

0.57

8.0

6.8

5.9

33

WX-202XL

15 3/8

38 1/4

26.0

0.44

10.5

8.8

7.6

36

WX-203

15 3/8

46 1/2

32.0

0.35

—-

10.9

9.4

43

WX-205

22

29 5/8

34.0

1.00

13.7

11.6

10.0

61

WX-250

22

36

44.0

0.77

17.7

15.0

12.9

69

WX-251

22

46 3/4

62.0

0.55

24.9

21.1

18.2

92

WX-255

22

56 3/8

81.0

0.41

32.6

27.5

23.8

103

WX-252

22

62 1/4

86.0

0.39

34.6

29.2

25.3

114

WX-302

26

47 1/4

86.0

0.54

34.6

29.2

25.3

123

WX-350

26

61 7/8

119.0

0.39

47.8

40.5

35

166

Precharge Pressure for WX-104-S thru WX-203 is 30 PSIG and Sys. Conn. is 1' NPTF.

Precharge Pressure for WX-205 thru WX-350 is 38 PSIG and Sys. Conn. is 1 1/4' NPTF.

Maximum Working Temperature is 200° F. Maximum Working Pressure for all models except WX-252 is 125 PSIG.

Maximum Working Pressure for WX-252 is100 PSIG.

All models available with Ultra TUF-KOTETMexcept WX-104-S, WX-201, and WX-252.

All models except, WX-104S, WX-201, WX-252 are available with Pro-Access.

Underground Models

Model

Dimensions

Total

Max.

System Drawdown

Shipping

Diameter

Height

Volume

Accept.

20/40

30/50

40/60

Wt. (Vol.)

No.

(ins)

(ins)

(gals)

Factor

(gals)

(gals)

(gals)

lbs (cu ft)

WX-200-UG

15 3/8

22

14.0

0.81

5.6

4.8

4.1

22

WX-202-UG

15 3/8

30

20.0

0.57

8.0

6.8

5.9

30 (4.9)

WX-250-UG

22

33 3/8

44.0

0.77

17.7

15.0

13.0

60 (9.8)

WX-251-UG

22

44 1/8

62.0

0.55

24.9

21.1

15.3

83 (13.9)

Precharge Pressure for WX-202-UG is 30 PSIG and Sys. Conn. is 1' NPTF Coupling.

Precharge Pressure for WX-205-UG and WX-251-UG is 38 PSIG and Sys. Conn. is 1 1/4' NPTF Coupling. Maximum Working Pressure is 125 PSIG and Maximum Working Temperature is 200° F.

WELL-X-TROL Professional

specialty residential

models

Pump Stand Models

Dimensions

Total

Max.

System Drawdown

Shipping

Model

Height

Width

Length

Volume

Accept.

20/40

30/50

40/60

Wt. (Vol.)

No.

(ins)

(ins)

(ins)

(gals)

Factor

(gals)

(gals)

(gals)

lbs (cu ft)

WX-105-PS 11

10 9/16

18 1/4

5.3

0.80

2.1

1.8

1.6

13

WX-200-PS

16

15 3/8

20 7/8

14.0

0.81

5.6

4.8

4.1

29

Precharge Pressure is 30 PSIG and Sys. Conn. is 3/4' NPTM Fitting for 103-PS and 105-PS; and 1' NPTF Coupling for 200-PS.

Maximum Working Pressure is 125 PSIG and Maximum Working Temperature is 200° F.

Offset Connector Models

Model

Dimensions

Total

Max.

System Drawdown

Shipping

Diameter

Height

Volume

Accept.

20/40

30/50

40/60

Wt. (Vol.)

No.

(ins)

(ins)

(gals)

Factor

(gals)

(gals)

(gals)

lbs (cu ft)

WX-202-OC

15 3/8

29

20.0

.57

8.0

6.8

5.9

32 (5.0)

1” Barb Connection. 30 PSIG Precharge Pressure. 100 PSI Maximum Working Pressure. 200° (F) Maximum Working Temperature

Space Saver Model

Model

Height

Dimensions

Length

Total

Max.

System Drawdown

Shipping

Width

Volume

Accept.

20/40

30/50

40/60

Wt. (Vol.)

No.

(ins)

(ins)

(ins)

(gals)

Factor

(gals)

(gals)

(gals)

lbs (cu ft)

WX-202-H 28 5/8

15 3/8

15 1/4

20.0

0.57

8.0

6.8

5.9

33 (4.9)

Precharge Pressure is 30 PSIG. System connection is 1' NPTF (straight coupling connection).

Maximum Working Pressure is 125 PSIG. Maximum Working Temperature is 200° F.

Specialty Options

A new improved paint finish available only on WELL-X-TROL tanks.

This new paint has been re-formulated for outdoor applications where acids, salts and moisture can harm regular paint. It is crack proof and impermeable to moisture.

PRO Access Stainless Steel System Connection piped through the stand is available on most WELL-X-TROL models. Indicate PRO Access when ordering.

AMTROL has

innovative ways

to help you grow your business

Water Treatment Technologies

®

Hydrogen Sulfide Removal System

Arsenic Removal System

Iron Removal System

Water Softening and Filtration

Hydronic Technologies

Boiler Expansion Tanks

Water Heater Expansion Tanks

Indirect-Fired Water Heaters

Ask for Quality. Ask for AMTROL®.

Corporate Headquarters

AMTROL Canada, Ltd.

1400 Division Road

275 Shoemaker Street

West Warwick, RI 02893

Kitchener, Ontario N2E 3B3

Telephone: 401-884-6300

Telephone: 519-748-1138

w w w . a m t r o l . c o m Fax: 401-884-5276

®

Fax: 519-748-4231

Part# 9015-516 MC# 4380 (7/04) © 2004 AMTROL Inc.

WELL-X-TROL is a registered trademark of AMTROL Inc.

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Page 2: Installation, Please read the following instructions carefully, Operational limits, Operating instructions

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PoTABLE WATEr ANd rAdIANT HEATING

WArNING. THIS ProdUCT MUST NoT BE

USEd IN rAdIANT HEATING, PoTABLE WATEr or oPEN SYSTEMS

oF ANY KINd. THESE SYSTEMS CoNTAIN oXYGENATEd WATEr

WHICH WILL CAUSE INTErNAL CorroSIoN ANd PrEMATUrE

ProdUCT FAILUrE. USE A THErM-X-TroL

Metz 64 af 1 user manual. ®

For PoTABLE

WATEr SYSTEMS ANd A rAdIANT EXTroL

For rAdIANT

HEATING SYSTEMS. MoUNT VErTICALLY oNLY. do NoT INSTALL

oN dEAd-ENd PIPE

.

NOTE: INSPECT For SHIPPING dAMAGE ANd NoTIFY FrEIGHT

CArrIEr or STorE WHErE PUrCHASEd IMMEdIATELY IF

dAMAGE IS PrESENT. To AVoId rISK oF PErSoNAL INJUrY

ANd ProPErTY dAMAGE, IF THE ProdUCT APPEArS To BE

MALFUNCTIoNING or SHoWS SIGNS oF CorroSIoN, CALL A

QUALIFIEd ProFESSIoNAL IMMEdIATELY. CUrrENT CoPIES oF

THE ProdUCT MANUAL CAN BE VIEWEd AT WWW.AMTroL.CoM.

USE ProPEr SAFETY EQUIPMENT WHEN INSTALLING.

FAILUrE To ProPErLY SEAL WILL rESULT

IN LoSS oF PrECHArGE CAUSING ProdUCT

To FAIL.

GENErAL SAFETY INForMATIoN -

AddITIoNAL SPECIFIC SAFETY ALErTS

APPEAr IN THE FoLLoWING INSTrUCTIoNS.

CALIForNIA ProPoSITIoN 65 WArNING:

THIS ProdUCT CoNTAINS A CHEMICAL

KNoWN BY THE STATE oF CALIForNIA To CAUSE CANCEr ANd

To CAUSE BIrTH dEFECTS or oTHEr rEProdUCTIVE HArM.

(CALIForNIA INSTALLEr/CoNTrACTor - CALIForNIA LAW

rEQUIrES THAT THIS NoTICE BE GIVEN To CoNSUMEr/ENd USEr

oF THIS ProdUCT.) For MorE INForMATIoN: WWW.AMTroL.

CoM/ProP65/HTM.

Location of EXTroL

®

Expansion Tanks

do NoT LoCATE THIS ProdUCT WHErE

LEAKING or FLoodING CoULd CAUSE

dAMAGE To THE SUrroUNdING ProPErTY.

The AMTROL

®

expansion tank may be placed in any convenient position

within the mechanical room (or building). If multiple tanks are installed,

they should all be on the same level.

Point of Connection

Unlike a conventional tank, the EXTROL

®

sealed air cushion does not

require replenishment so DO NOT connect to an air separator or other air

collection device.
As with any expansion tank, it is recommended that the EXTROL

®

be

connected to the suction side of the pump. This will prevent the pump

head from becoming subtractive which may result in entry of air and vapor

formation at high points in the system.
By connecting the EXTROL

®

on the boiler return, displacement of coolest

system water into tank is ensured reducing energy waste.
Low pressure drop components such as air separators and boilers may be

placed between point of connection and pump suction if desired. System

design will dictate the feasibility of this.
Natural convection losses and the entry of air into tanks are eliminated by

connection to the side or underside of main pipe. The piping should be pitched

up and away from the EXTROL

®

to eliminate any potential air traps.

Installation

THIS ProdUCT MUST BE INSTALLEd BY A
QUALIFIEd ProFESSIoNAL.

1.

Note location of system connection, air charge valve and drain

connection on tank.

2. Remove the plug or pipe cap from the system connection.
3. Remove the 1 1/2” NPT plug covering the air charge valve.
4. Before making any connection to the tank, check the tank and air charge

(use an accurate pressure gauge). The air pressure must be equal to

the minimum system pressure at the tank location.

5. After making sure the air charge is correct, replace the 1 1/2” plug over

the air valve.

PLEASE rEAd THE FoLLoWING INSTrUCTIoNS CArEFULLY

6. The EXTROL

®

may now be piped to the system (use the suggested

EXTROL

®

piping diagrams on the next page).

Amtrol Pressure Tank Ca17002 User Manual Online

7. Using the table below, select appropriate pipe size. Connection to

each EXTROL

®

must have a lock shield gate valve and union to allow

isolation and removal if required. Make up and fill valves, whether

manual or automatic, should be tied into the connecting line. This will

ensure that pump operation will not affect valve operation.

operational Limits

Maximum Operating Pressure: As stamped on nameplate
Maximum Operating Temperature: 240 °F
Minimum Operating Temperature: 35°F (non-glycol application)
If unit is being installed in a glycol system where minimum temperatures

fall below 35°F, contact the AMTROL technical service department at

(401) 535-1216.

operating Instructions

1. Check the expansion tank pre-charge before the system is filled with

water. The charge is 12 psig unless noted otherwise on the tank label.

Check to make sure this is the correct pre-charge pressure specified

for the system.

2. If the tank pre-charge pressure needs to be changed on a dry system

follow the following procedure:

a.

Check the expansion tank air pressures at the pre-charge

Amtrol Pressure Tank Ca17002 User Manual Guide

connection with an accurate tire type pressure gauge. The

pre-charge connection is the same kind of connection found on

automobile tires.

b. If the pressure is low, charge the tank with nitrogen gas or with

oil free compressed air. Check the pressure frequently during this

process as you would when filling a tire with air.

3. If, after the system has been filled with water and operating, it is

found that the expansion tank pre-charge must be changed use the

following procedure:

a. Turn off the heat source and allow the system water to cool to

ambient temperature.

b. Close the lock-shield valve in the tank-to-system piping.
c. Open the drain valve to empty the water from the tank.
d. Check the tank air pressure at the pre-charge connection with an

accurate tire type air gauge.
e. Refer to 2b above.
f. Close the drain valve, open the lock-shield valve and turn on the

heat source.
g. Relock the lock-shield valve.

Firing rate

Length of Pipe Connecting

of Boiler

Tank to System:

MBTU/H

Below 11’

11’ – 30’

31’ – 100’

2,000

1/2”

3/4”

1”

4,000

3/4”

1”

1 1/4”

8,000

1”

1 1/4”

1 1/2”

12,000

1 1/4”

1 1/2”

2”

16,000

1 1/4”

Amtrol Pressure Tank Ca17002 User Manual Instructions

2”

2 1/2”

20,000

1 1/2”

2”

2 1/2”

dANGEr: Excessive pressure can cause tank to explode.

Exercise care when filling a tank with air so the pressure

does not exceed that required or does not exceed the

working pressure of the tank as stamped on the nameplate.

Failure to follow these instructions will result in serious personal

injury or death and property damage.

IMPorTANT: Expansion tank cannot be properly

air charged other than at ambient temperature.

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This manual is related to the following products:

EXTROL 35 LBC, EXTROL 130 LBC, EXTROL 165 LBC, EXTROL 200 LBC, EXTROL 600 LBC, EXTROL 85 LBC, EXTROL 100 LBC, EXTROL 400 LBC, EXTROL 300 LBC

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